Carbide dies are precision tools that are used to shape metal parts in various industries, such as aerospace, automotive, medical, rail, and energy. They are made of tungsten carbide, a hard and wear-resistant material that can withstand high temperatures and pressures. Compared to steel dies, carbide dies have several benefits that can improve your productivity and quality standards, such as increased durability, enhanced efficiency, improved accuracy, and reduced downtime. In this article, you will learn more about carbide dies their applications and their benefits for your metal forming operations.
Carbide dies are tools that are used to form metal parts by applying pressure or heat or both. They have a cavity or an opening that matches the desired shape of the final product. The metal part is inserted into the die cavity and then pressed, pulled, extruded or shaved to create the desired form. There are different types of carbide dies depending on their purpose and design. Some examples are:
Extruding type dies: These dies squeeze out metal pieces through a smaller slot than their original size. This contracts their cross-sectional area and elongates their length and toughness. Drawing type dies: These dies draw metal pieces through a smaller slot than their original size. This also contracts their cross-sectional area but keeps their length and refines their surface finish.
Forming type dies: These dies deform the metal parts by using a punch and the cavity of the form die. This creates complex shapes and patterns on the metal surface without changing its cross-sectional area or length. Cutting type dies: These dies trim off surplus metal from the components after they are shaped or pulled. This eliminates burrs, flash, or other flaws from the metal surface and enhances its look and quality.
Carbide Dies function by using a mix of force and temperature to shape metal components. The pressure is applied by a machine that pushes or pulls the die against the metal part or vice versa. The heat is created by friction between the die and the metal piece or by external elements such as induction coils. Depending on the sort of die the metal piece may experience one or more stages of die cutting to reach the desired shape and measure. For example, a drawing type die may be followed by a trimming type die to remove excess metal from the edges. Some dies can perform multiple functions in one operation, such as forming and cutting at the same time.
Carbide Dies are a superb alternative for your metal moulding needs because they offer many benefits over steel dies or other instruments. Some of these benefits are: Greater longevity: Carbide dies are much more robust than steel dies because they can endure wear and tear better. They can last up to 20 times longer than steel dies, depending on the material and purpose. Enhanced efficiency: Carbide dies are much more effective than steel dies because they can work at higher speeds and pressures. They can generate more components per hour with less scrap and less energy usage.